PLANT COMPOSITION
EMA Automation can supply any plant configuration according to the customer’s specifications.
We design and customise any component
PLANT COMPOSITION
EXAMPLES OF CONFIGURATIONS
BACKWASHER LTT
BACKWASHER LNT
BASOLAN IR
CHLORINE/HERCOSETT IRS
Dyeing TCT
Dyeing TCN
BACKWASHER LTT
DYED TOPS “LTT” type
BACKWASHER LNT
DEYED TOW “LNT” type
BASOLAN IR
INSTALLATIONS FOR WOOL TOPS SHRINK PROOF TREATMENT
BASOLAN® and others of the “IR” type
CHLORINE/HERCOSETT IRS
INSTALLATIONS FOR WOOL TOPS SHRINK PROOF TREATMENT
CHLORINE/ HERCOSETT® “IRS”type
Dyeing TCT
Continuous Dyeing Plants
Wool TOPS “TCT” type
Dyeing TCN
Continuous Dyeing Plants
Acrylic TOW “TCN” type
FEEDING SECTION
The following input creels can be selected:
- With coils and bumps supports
- For bumps on trolleys
- For Big-Form Tops or Tow Cheeses
- For Tops to be unwound both from inside (Défilé) and/or from outside (Déroulé)
- For Tow in bales
PADDING SECTION
- Impregnating padder “Foulard” with stocking-up chute for shrinkproof treatment ranges
- Impregnating padder “Foulard” with apron steamer for continuous dyeing plants
- Chlorinator for superwash treatment
TREATEMENT SECTION
Set of backwash bowls each one complete with squeezing press.
The number of bowls depends on the type of the treatment to perform (usually from 3 to 6 units)
INPUT CREEL
Also known as the unwinding machine, pulls out the wool from the bumps.
INPUT CREEL
The wool is taken from the bumps and placed on the conveyor belt.
FOULARD / BASOLAN
This treatment gives a slight anti-pilling effect and a soft, fluffy and voluminous hand.
CHLORINATOR > EASYCARE treatment
The result is the machine washable wool, very shiny, bright and with an extremely soft hand. It’s also possible to apply the anti-fungus, anti-tar, anti-odour substances.
TRANSITION FROM THE CHLORINATOR TO THE BACKWASHING MACHINE
CHEMICAL STATION
The dosing station equipped with the flow meters.
DOSING STATION
The tanks with the control of the consumption of water used for rinsing and in case of machine stopping.
BACKWASHER
Neutralises chemical treatments, washes and polymerises the wool.
BACKWASHER
Backwasher’s cylinders and dryer entrance.
DRYING SECTION
- Tops handling perforated drum dryer (from 2 to 7 drums)
- Tow handling apron dryer
EXIT SECTION
One of the following configurations can be chosen:
- Exit in balls for Tops.
- Exit for stationary cans for Tops.
- Exit in rotating cans for Tops.
CHEMICALS DOSING SECTION
Fully automated chemicals’ storage, preparation, dosing and feeding station.
HYDRAULIC CONTROL UNIT
DRYER
Low temperature and high speed wool drying. This dryer is equipped with overlapping cylinders and high efficiency fans for air recirculation.
DRYER EXIT
Tops’ exit from the dryer towards the output creel.
SWITCHBOARD
ELECTRONIC COMPONENTS
Details of the electric installation.
MANAGEMENT SOFTWARE
The visual appearance of the control and management system is comprehensible and reliable. Is allows the operator to display constantly the most important parameters.
Automation and process management software
Includes PLC, Siemens software and Mitsubishi handling.
OUTPUT CREEL
Collects the slivers of the treated material into coils or in one meter diameter rotating cans.
OUTPUT CANS
On the output creel’s platform there are fitted several rotating discs; One collection vessel is placed on each rotating disc.
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